The technical points of winding machine mainly include the following aspects:
Choose suitable wire and terminal: Choose suitable wire type according to product requirements, such as copper wire, aluminum wire, etc., and consider the differences of wire and manufacturer specifications, and reasonably adjust the setting parameters.
Control tensioner: The tensioner is the key to maintaining the stability of wire tension. Too little or too much tension will affect the winding quality. Refer to the tension table, use high-quality tensioner, and fine-tune the tension value according to the actual winding effect.
Optimize the wire arrangement device and mold device: Ensure the matching precision of the wire arrangement device and the mold device to improve the winding accuracy. Through full winding debugging, gradually adjust the position of the wire arrangement device and the mold device until the winding effect meets the requirements.
Ensure the precision of the PLC servo drive controller: Select a high-quality controller to ensure the accuracy of settings and data, and improve control stability and accuracy. Calibrate the controller regularly to ensure its stable and reliable performance.
Set the length and spacing of the harness reasonably: Avoid entanglement or crossing caused by the harness being too long or too short, and maintain appropriate spacing to ensure winding efficiency and quality. Set the harness length and spacing according to product requirements and wire characteristics, and conduct actual test verification.
Pay attention to the direction of the harness: Maintain the consistency of the direction of the harness to avoid entanglement or crossing. Check the direction of the harness regularly during the wiring process and correct the deviation in time.
Harness closing treatment: Perform harness closing treatment according to product requirements to ensure tightness and aesthetics. Use professional tools and methods to close the harness to ensure that the closing effect meets product requirements.
Reserve enough length before wiring: Ensure that the connection after wiring is long enough and it is not easy to have loose connection problems. The reserved length should not be too short or too long to avoid adverse effects on the operation of the circuit.
Keep the winding direction consistent: When using a winding machine, keep the winding direction of the wire consistent, especially the terminal, the position of the wire head and the wire tail should be consistent. This can avoid winding the wire in reverse or crooked direction, which will affect the quality and stability of the cable arrangement. Use tools to determine the direction of the wire end: When placing the wire on the winding machine, use tools to gently press the position where the wire end and the wire body meet to determine the direction of the wire end, and avoid connecting the wire end and the wire body in the opposite direction when arranging the wire.
