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Main technical parameters of vacuum impregnation machine |
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Product Model |
SQ-70SD |
SQ-100SD |
SQ-200SD |
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Paint Tank Size |
700mm(L)*500 mm(W)* 200mm(H) |
1000mm(L)*600 mm(W)* 400mm(H) |
2000mm(L)*1000 mm(W)* 1000mm(H) |
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Ultimate Vacuum |
-0.1MP |
-0.1MP |
-0.1MP |
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Vacuum Range |
0-1MP |
0-1MP |
0-1MP |
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Vacuum Pump |
RAD-020U |
RAD-060U |
RAD-100U |
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Vacuum Pump Power |
0.75KW |
1.5KW |
2.2KW |
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Motor Speed |
2800rpm |
1400rpm |
1400rpm |
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Noise Level |
70 dB(A) |
68 dB(A) |
68dB(A) |
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Spindle Motor |
Three-phase asynchronous |
Three-phase asynchronous |
Three-phase asynchronous |
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Supply Voltage |
380VAC 50HZ |
380VAC 50HZ |
380VAC 50HZ |
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Machine Power |
0.8KW |
1.7KW |
2.7KW |
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Call the Police |
have |
have |
have |
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Interior Lighting |
have |
have |
have |
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Time Settings |
have |
have |
have |
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Paint Dipping Tray |
2 |
2 |
2 |
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Dimensions |
1550mm(L)*800 mm(W)* 1200mm(H) |
2000mm(L)*900 mm(W)* 1200mm(H) |
2400mm(L)*1500 mm(W)* 1800mm(H) |
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Equipment Weight |
210KG |
370KG |
680KG |
Structure
Painted box：
This is the core component, used to hold the workpiece and insulating paint. It is usually designed as a sealed pressure-resistant structure that can withstand a certain vacuum pressure and paint liquid pressure. The box is generally equipped with an observation window, inlet and outlet, vacuum interface, and paint liquid inlet and outlet.
Vacuum system：
Including equipment such as vacuum pumps, which are used to extract the air in the paint immersion tank and reduce the air pressure in the tank. Creating a vacuum environment can allow the insulating paint to better penetrate the gaps and pores of the workpiece, expel air and moisture, and improve the paint immersion effect.
Paint delivery system：
There are paint storage boxes, paint delivery pipelines and pumps, etc. Its function is to transport the insulating paint from the paint storage box to the paint dipping box, and to control the flow and pressure of the paint liquid to ensure the smooth progress of the paint dipping process.
Product Details
Working Principle
First, put the workpiece to be dipped (such as motor windings, transformer coils, etc.) into the dip tank and close the tank door. Start the vacuum system to extract the air in the dip tank so that the tank reaches a certain vacuum degree. Then, the insulating paint is transported to the dip tank through the paint delivery system. Since the tank is in a vacuum state, the insulating paint quickly penetrates into various parts of the workpiece under the action of pressure difference. After the dip is completed, it can be soaked for a certain period of time according to the process requirements to fully fill the paint liquid. After that, the excess paint liquid is drained and the vacuum system is started again to remove the bubbles remaining on the surface of the workpiece. Finally, the heating and drying system is used to solidify the insulating paint on the workpiece to form a solid insulating layer.
Advantages
Improve insulation performance：
It can make the insulating varnish penetrate deeply into the coil and workpiece, effectively fill the tiny pores and gaps, greatly enhance the insulation performance of electrical products, and reduce the probability of faults such as leakage and short circuit.
Improve production efficiency and quality stability：
Automated operation and precise parameter control ensure the consistency of the paint dipping quality of each batch of products, and are more efficient than traditional manual paint dipping methods.
Application Areas
It is widely used in the manufacturing industry of electrical equipment such as motors, transformers, reactors, coils, etc. In these fields, the electrical insulation performance is required to be high, and the vacuum varnishing machine is one of the key equipment to ensure product quality.
FAQ
Q: How is the packaging and shipping?
A: When shipping, wooden strips will be used to reinforce and protect the machine.
Q: What is the device supply voltage?
A: Our equipment is standardly equipped with AC220V and 380V, and can also be customized according to customers' needs.
Q: What wire diameter can the device wind?
A: It depends on your product. Please leave your contact information and we will arrange customer service to contact you.
Q: Is winding machine programming complicated?
A: This depends on the specific winding machine model. Simple winding machine programming is relatively easy and can be completed by setting a few basic parameters, such as the number of turns, winding speed, etc. However, some complex winding machines used for winding a variety of complex coils may be more complicated to program, requiring operators to be familiar with programming languages or operating software to set various parameters such as the winding path and wiring method.
Q: What does the daily maintenance of the winding machine include?
A: Daily maintenance mainly includes cleaning the surface of the equipment to prevent dust and debris from entering the mechanical parts and affecting their operation. It is also necessary to regularly check the lubrication of transmission parts, such as gears, screws and other parts, and add lubricating oil according to usage.
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