|
Main technical parameters of flat wire vertical winding machine |
|||
|
Product Model |
SQ-400L |
SQ-600L |
SQ-800L |
|
Winding Diameter |
≤400 |
≤600 |
≤800 |
|
Cable Width |
≤400 |
≤600 |
≤800 |
|
Cable Arrangement Accuracy |
0.01 |
0.01 |
0.01 |
|
Spindle Speed |
1-100rpm |
1-60rpm |
1-50rpm |
|
Spindle Center Height |
300mm |
350mm |
500mm |
|
Applicable Wwire Diameter |
Round wire：2-20mm Flat wire：≤10X15 |
Round wire：2-20mm Flat wire：≤10X25 |
Round wire：2-30mm Flat wire：≤15X40 |
|
Cable Motor |
Servo 1.5KW |
Servo 2.2KW |
Servo 3.7KW |
|
Spindle Motor |
frequency conversion 2.2KW 1*20 |
frequency conversion 3.7KW 1*30 |
frequency conversion 4.7KW 1*40 |
|
Supply Voltage |
220VAC 50HZ |
380VAC 50HZ |
380VAC 50HZ |
|
Machine Power |
3.7KW |
6.5KW |
7.8KW |
|
Matching Tension |
Magnetic resistance mechanical tensioner |
Magnetic resistance mechanical tensioner |
Servo precision tensioner |
|
Dimensions |
1900mm(L)*900 mm(W)* 2250mm(H) |
2100mm(L)*1000 mm(W)* 2250mm(H) |
2200mm(L)*1100 mm(W)* 2300mm(H) |
|
Equipment Weight |
640KG |
760KG |
980KG |
Shuangqing Flat wire vertical winding machine is a machine that can make spiral coils by making the long side of the flat wire perpendicular to the spiral axis. Here is some information about the flat wire vertical winding machine:
Working Principle
Usually, the motor provides power to drive the relevant parts to rotate or move to achieve the winding of the flat wire. For example, some vertical winding machines use the motor to drive the dial and groove wheel mechanism to make the rotating table move intermittently to achieve the gap work of multiple collecting rollers; at the same time, the servo motor is used to drive the screw to rotate, so that the thread sleeve moves up and down, thereby driving the flat wire to move up and down evenly during winding, avoiding repeated winding at the same position.
Structure
Feeding device：
Responsible for conveying the flat wire to the winding position. For example, some feeding devices use a cylinder to drive a clamping plate, which clamps the flat wire and drives a fixed block to move on a sliding track through a servo motor to realize the feeding of the flat wire.
Guide device：
The flat wire is guided to ensure that it enters the winding area accurately. Some advanced guide devices also have online lubrication function to reduce the friction of the flat wire during processing.
Bending device：
The flat wire is bent according to the design requirements to form a spiral coil shape. The bending device usually includes a rotating block, a rotating table, a forming mechanism and other components. Some forming mechanisms prevent the inner angle of the flat wire from being deformed during bending through the cooperation of piston rods, lower pressure covers, flange sleeves and other components.
Winding device：
It is the core component of the vertical winding machine, used to wind flat wire into coils of specific shapes and sizes. The structure and performance of the winding device directly affect the winding quality and efficiency of the coil.
Product Details
Control Device
The PLC200 controller is used to control the operation of the entire vertical winding machine, including the setting and adjustment of parameters such as the action sequence, speed, and position of each component.
Application Areas
It is widely used in new energy, on-board photovoltaic energy storage, rail transportation, electronic machinery, automotive medical, household appliances and other fields. For example, in the motors, transformers and other components of new energy vehicles, flat wire vertical winding machines are needed to wind inductor coils.
Advantages
High winding accuracy：
The winding position and angle of the flat wire can be precisely controlled to ensure the dimensional accuracy and electrical performance of the coil.
High production efficiency：
The high degree of automation can realize continuous and rapid winding operation, greatly improving production efficiency.
The flat wire vertical winding machine has a wide range of applications:
It can wind flat coils of various shapes and sizes to meet the needs of different products.
Easy to operate：
The operation interface is simple and easy to understand, and operators can start operating after simple training.
FAQ
Q: Are you a manufacturer or a trading company?
A: We are a manufacturer, source manufacturer.
Q: Can you design it for us?
A: Equipment can be customized according to your needs and product requirements.
Q: If we have other product requirements that your page does not include, can you help provide them?
A: Equipment can be customized according to customer needs.
Q: What determines the winding accuracy of the winding machine?
A: The winding accuracy mainly depends on the mechanical structure accuracy of the equipment. For example, the accuracy of the wire arrangement mechanism will affect the neatness of the wire arrangement. At the same time, the accuracy of the control system is also critical. Advanced control systems can accurately control the rotation angle and speed of the motor to ensure winding accuracy.
Hot Tags: flat wire vertical winding machine, China flat wire vertical winding machine manufacturers, suppliers, factory, Fiber Winding Machine, Copper Wire Winding Machine, Stator Block Wire Winding Machine, 4 Axis Winding Machine, Stator Coil Winding Machine, Automatic Cable Winding Machine
