Fully Automatic Car Antenna Winding Machine

Fully Automatic Car Antenna Winding Machine
Details:
A high-precision servo motor is used to provide the main rotation support for the winding action. Its speed and torque can be adjusted according to the winding requirements to adapt to wires of different thicknesses and materials.
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Description
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Main technical parameters of fully automatic car antenna

Product Model

SQ-T600L

SQ-T800J

Antenna Diameter

4mm

4mm

Processing Length

200-600

200-800

Cable Arrangement Accuracy

0.01

0.01

Spindle Speed

1-3000rpm

1-3000rpm

Processing Time

10-17 seconds per piece

10-17 seconds per piece

Applicable Wire Diameter

Round Wire 0.02-1.2mm

Flat wire 0.01-5.0mm

Round Wire 0.02-1.2mm

Flat wire 0.01-5.0mm

Cable Motor

Panasonic Servo 0.4KW

Panasonic Servo 0.4KW

Spindle Motor

Panasonic Servo 0.75KW

Panasonic Servo 0.75KW

Control System

PLC

PLC

Operation Mode

Chinese and English human-machine interface

Chinese and English human-machine interface

Supply Voltage

220VAC 50HZ

220VAC 50HZ

Machine Power

1.5KW

1.5KW

Matching Tension

Magnetic resistance mechanical tensioner

Magnetic resistance mechanical tensioner

Mechanism

Electronic active pay-off

Electronic active pay-off

Dimensions

1900mm(L)*1200 mm(W)*1850mm(H)

2100mm(L)*1200 mm(W)*1850mm(H)

Equipment Weight

640KG

960KG

 

Shuangqing fully automatic car antenna winding machine is a fully automatic equipment specially used for manufacturing car antenna coils. The following is an introduction to it:

 

Structural features

 

1:Winding spindle:

A high-precision servo motor is used to provide the main rotation support for the winding action. Its speed and torque can be adjusted according to the winding requirements to adapt to wires of different thicknesses and materials.

2:Pay-off device:

It is used to place and stably release the wire used for antenna winding. It is equipped with a tension control mechanism to ensure that the wire is automatically unwound according to the winding speed during the winding process and maintain appropriate tension to prevent the wire from being too loose or too tight.

3:Cable arrangement:

The Panasonic servo motor is used to accurately control the arrangement of the wire on the winding shaft or frame to achieve uniform and orderly winding spacing, so that the number of turns of the antenna coil meets the design standards.

4:Fixture system:

It can automatically and firmly fix the antenna pole to ensure that there will be no displacement or shaking during the winding process, thus ensuring the accuracy of the wiring.

 

Product Details

 

product-800-800
product-800-800
product-800-800
product-800-800
product-800-800
product-800-800

 

Working Principle

 

The pay-off mechanism releases the wire, which is guided by the wire arrangement mechanism and driven by the rotation of the winding spindle. The wire is wound on the antenna rod fixed on the fixture system according to the preset winding mode (such as spiral pitch). The control system will accurately control the coordinated work of each component according to the set parameters, such as the number of winding turns, wire diameter, winding speed, etc.

 

Functions and Advantages

 

1:Improve production efficiency

2:Ensure winding quality

3:Adapts to various antenna types

 

Application Fields

 

It is mainly used in the automotive parts manufacturing industry, especially in automotive antenna manufacturers. In the production process, whether it is a built-in antenna or an external antenna, as long as it involves coil winding, an automotive antenna winding machine is required to ensure the stability and reliability of the antenna receiving and transmitting signals.

 

FAQ

 

Q: What is the delivery period of the product?

A: Standard equipment delivery time is 15 days, non-standard equipment customization is 30 days.

Q: What is the device supply voltage?

A: Our equipment is standardly equipped with AC220V and 380V, and can also be customized according to customers' needs.

Q: What wire diameter can the device wind?

A: It depends on your product. Please leave your contact information and we will arrange customer service to contact you.

Q: What should I pay attention to when starting the winding machine?

A: Before starting the machine, check whether the power cord of the equipment is connected properly and whether all components are in the normal position. Also make sure that there is no debris in the working area to avoid affecting the operation of the equipment or causing safety hazards.

 

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